My buddy Taylor was interested in my idea of building a custom springer solo seat, and decided to make one for his sportster. So we made a template and he cut out 2 seats, one for each of us, made from some 12 gauge steel we picked up at the welding yard for $14. Once the seats were cut, we got to work with the bench grinder and a ball peen.
This was my first time trying to shape steel using only a hammer, but it was surprisingly easy... just beat the shit out of it until it does what you want.
Next Taylor welded me up some seat springs, made from 2.5" of the old rear suspension with washers top and bottom to provide a solid mounting surface.
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