UH OH. XS 850 PROJECT BIKE!

It's been a bit since my last post, mostly because I finished the SL125 (dubbed the "Nazgul") and haven't had anything to do (except work 55 hours a week.) Lately, though, I've been itching for a bit more power and reliability than the Nazgul can deliver. This is probably the fault of my buddy who lets me take his 883 Sportster for a spin every now and then. I even started thinking about dropping an old 250cc motor in that little frame (which I have been told, categorically, is a bad idea.) But a few weeks ago I was helping my friend's dad clear out his garage and (cue singing angels) lo and behold, in the back, covered in spider webs (and, as it turned out, filled with wasp nests) was this 1980 Yamaha XS 850.

                                                                   




The bike had technically been for sale for a while, and had been sitting for about 3 years, so the owner was anxious to get rid of it. I payed $500, loaded it into the trailer, and that was that.

I got her home and took a quick ride around the block before the battery died, and the motor runs fine considering it hasn't been started for a long time. I'm used to the Nazgul (top speed, 55mph) so when I hit 60 in second gear I realized... this is going to be fun.

The XS 850 is a sweet bike. Shaft drive, 3 cylinder, dual front rotors-- all power and BEEFY. Check out the size of that tank! Usually these bikes either get restored as close to original as possible, or they get cafe'd out. I'm not sure what to do with her yet; the first order of business is to clean her up.

Obviously, she needs some work. A new battery was a must, as the old Wal Mart special was refusing to recharge and blowing fuses.  Also, the rear brake was stuck, and, unfortunately, had been ridden that way for what looks like a long time, judging from the glacial tills in the rotor. The whole thing is riddled with spiders, and there's a lot of corrosion and rust so most of the components could use a good scrubbing and probably some paint of some sort. The seat is giant, so if my feet are going to even get close to reaching the ground she's going to need a new, lower profile saddle, too, at the very least, and maybe shorter rear shocks.

Next post, I get at that rear brake, start slimming her down, and begin brainstorming design ideas.

ANOTHER FORAY INTO RECORDING

This week I took a break from working on the bike to do some rough recordings of some of my older songs. I gave myself a crash course in playing the upright bass, bought a handle of Gin and a pack of smokes, and went to work. I started with an older tune from a few years ago, and re-wrote a large part of it. After a couple nights in the garage until after midnight, I finished it to the best of my abilities... me and garage band ain't that great of friends, but still, it's not too bad. You can listen to it at http://jonbartel.tumblr.com/
I apologize for mixing my blog sites, but whatever. Tumblr is awesome for music. While you're there, check out some of my older tunes too.

Enjoy!

PICS!

Here she is, at least for now. Like I said in my previous post, I still have more to do, including new tires, brakes, sissy bar, etc., but I thought some pics were still in order at this point.

FINISHED SPRINGER SEAT AND FENDER

After I got the seat mounted, I went back to the welding supply shop and bought a prefabbed trailer fender ($19). It was designed for a 14" wheel, but I had to cut 1/3 of it off anyway, so the length I used is short enough to look good on my 18".

I made a mounting bracket out of an old framing strap and bolted it down to the original seat mounts. In the picture, I haven't ground off the corners yet so they don't show on each side of the fender. Next I notched the sides of the fender so it fit as low as possible under the seat. I drilled out a mounting hole and bolted the fender to the bracket, and that was it. I went back and did a little tweaking here and there, including shimming the seat springs up about 1/2" with some washers for some extra clearance, and remounting the tail light on the throttle side strut.

So what's next? Hi-Beam switch, maybe a rebar sissybar... I'm also going to replace the rear sprocket with something a few teeth smaller, put on new street tires and mount new foot pegs, My new brake shoes are on the way from Ebay as I write this (I figured better braking was a priority right now.) So there's still a lot of work to do, but as it stands right now, I have a pretty badass little machine that has come a long way from it's trail bike days. Next post, some full bike pics.

SEATS AND SPRINGS

My buddy Taylor was interested in my idea of building a custom springer solo seat, and decided to make one for his sportster. So we made a template and he cut out 2 seats, one for each of us, made from some 12 gauge steel we picked up at the welding yard for $14. Once the seats were cut, we got to work with the bench grinder and a ball peen.

This was my first time trying to shape steel using only a hammer, but it was surprisingly easy... just beat the shit out of it until it does what you want.

Next Taylor welded me up some seat springs, made from 2.5" of the old rear suspension with washers top and bottom to provide a solid mounting surface.

I stopped by Ace and picked up some mounting bolts (hex drive pan head). I drilled out two holes on the seat frame bracing and did the same to the seat. My fingers are huge, so it took a while to thread the nuts on inside the spring coil, but after a good hour of pinched fingers and a shit-ton of swearing, I had the seat mounted. Next post, steel fender.

DRINKIN'

I've been working on the bike on and off this week, but before I get to those pics and descriptions, I figured I'd post a few photos I took the other night when the boys were over getting drunk in the garage. The bike at that point had just been hardtailed. All pics taken with the Toy Camera Ap for iphone.

Kenneth Bonelove, trying to calculate his Bud Light count. 

smoke break 

The Dirty Rambler himself, gettin' his lean on.

GAS TANK UPDATE:

Only time for a quick update tonight: I modified the tank lift. On my buddy Chris's advice, I used a deeper socket and got rid of the washers. I also pulled apart the front end again, took off the dust boots and flipped the headlight. I'll post some pics tomorrow. Also, soon to come, custom made 12 gauge steel springer seat... hopefully that'll be done soon.